Senior Mechanical Design Engineer - (01955396)

Min Salary: $90000.00
Candidate Type: Full Time
Listed Date: 7/18/2013
Degree: Master Engr
Senior mechanical engineer with sustained high output. Experienced in mechanical design and analysis and also manufacturing engineering.
Repeatedly reduced cost and improved design robustness starting from concept development, continuing through production start to stable production.
Authored and submitted more than 12 patent ideas. Resulted in three defensive publications and three planned for patent submission.
Personable, multi-talented, excellent communicator, detail oriented, high integrity and work well independently or contributing to a team.
New Product Development o Production Design Support o Mfg production support DFSS Greenbelt o FMEA / Root Cause Analysis o Robustness and Reliability Certification o DFM / DFA Regulatory (FDA, UL, FMVSS, NTHSA, Mil spec) o Verification Test Development o Lean Manufacturing Plastic - molded, vacuum formed o Sheet metal: formed, laser cut, machined o Die cast aluminum/zinc New equipment specification and procurement o Label specification o Adhesive foam specification
CAD (Solid Edge, Unigraphics) o Ansys (yield, vibration, heat transfer)
MS PPT o MS Word o MS Excel o TeamCenter o DOORS o
Minitab o Agile o Wiebull++
HILL-ROM CO. INC. - Batesville, IN May 2009 - June 2013
$1.6 Billion global manufacturer and provider of medical technologies for the health care industry primarily focused on patient support systems. (NYSE: HRC)
Senior Mechanical Design Engineer: Design of mechanical components and assemblies for medical application
Mechanical engineer core team member - team tasked with redesigning electronics in legacy product. Mechanical design reduced fasteners, snap-fits saved assembly labor and reduced service time.Combined with electrical design, the project reduced 5% of materials and assembly labor.
Used solid modeling to capture initial design, then finite element modeling (stress/strain, vibration and thermal), and lab testing where needed for verifying robust design. Early development included creating and archiving FMEAs, DFM/DFA, component and assembly specifications, component/assembly documentation, and sometimes assembly work instructions.
Designed plastic molded components, living hinges, vacuum formed plastic, sheet metal (stampings and laser cut), adhesive labels and adhesive foam.
Continuously worked to implement cost reductions and cost avoidance. Worked closely with Manufacturing, Sourcing, Suppliers, Supplier Quality and Regulatory engineers.
Assist or lead resolution of design issues outside normal job responsibilities; (as needed). Crack in plastic boss was production issue - short/long term resolution implemented with no interruption in production line. Obstacle sensor slow response on new product release - issue resolved and product roll out continued without delay.